Auto Tip Dresser Cutter For Spot Welding Robot

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Auto Tip Dresser Cutter For Spot Welding Robot

Name: Auto Tip Dresser Cutter For Spot Welding Robot
Brand: INDIAN INSTRUMENTS
Price: 10 INR
Availability: InStock

Price 10 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Auto Tip Dresser Cutter For Spot Welding Robot Specification

Power Source
Electric Powered

Current Range
Standard

Automation Grade
Automatic

Frequency
50/60 Hz

Phase
Single Phase

Output Voltage
220V

Welding
Spot Welding

Diameter
Customizable

Equipment Type
Tip Dresser Cutter

Application
Robotic Spot Welding Tip Maintenance

Power Consumption
Low

Type
Auto Tip Dresser Cutter

Condition
New

Motor Type
Electric

Material
Alloy Steel

Power
60W

Voltage
220V

Dimensions
Compact

Input Voltage
220V

Rated Current
0.3A

Rated Capacity
High Efficiency

Auto Tip Dresser Cutter For Spot Welding Robot Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash in Advance (CID)

Main Export Market(s)
Asia

Main Domestic Market
All India

About Auto Tip Dresser Cutter For Spot Welding Robot

With enormous experience in this domain, we have established ourselves as the most reliable manufacturer, supplier & exporter of Dressing Cutter Robo. The provided dressing cutter is developed by professionals using finest components as per the universally accepted standard. Offered dressing cutter is checked in terms of quality so as to deliver a defect free range. This Dressing Cutter Robo is high abrasion resistance, impact resistance and has self-sharping ability.

Features:

Precise dimension
Optimum performance
Excellent quality
Low maintenance
Accurate Spot Area with Sharpen, Smooth finish
Variety of Cutter Blades for various Cap Tip Shapes
Designed for 13D / 16D Cap Tip Drawings
Scope always available to meet customers requirement
Dressing time of each cutter approximately 10, 00012, 000 sec
Special requirement or any development, feel free to contact.

An auto tip dresser cutter for a spot welding robot isa device that automatically sharpens and reshapes the worn ends of resistance welding electrode tips.By regularly dressing the tips, it maintains their correct geometry, ensuring stable and consistent spot welds, improving weld quality, and extending the lifespan of the electrode consumables.These dressers are integrated with robotic welding systems to provide automated, high-quality maintenance of electrode caps, which is crucial for maintaining productivity and weld consistency in an industrial setting.

Purpose and Function

Maintains Electrode Health:

Over time, repeated spot welding causes the copper electrode tips to deform and build up a layer of molten material, altering their shape and reducing their effectiveness.The tip dressers cutters remove this worn material, resetting the tip to its intended shape.
Ensures Weld Quality and Consistency:

Dressing the electrode tips ensures they make proper contact with the metal, which is essential for a strong and consistent weld.
Extends Electrode Life:

By preventing excessive deformation and removing built-up material, the tip dresser extends the life of the expensive electrode caps.
Automates a Key Process:

For robotic welding, these dressers automate a crucial maintenance task, ensuring that weld quality remains high and stable without manual intervention.

How it Works

Mounting:

The auto tip dresser is typically mounted on the robotic arm or a stationary stand near the weld gun.
Integration with Robot:

The robot positions the weld gun so that the dressing mechanism can access the upper and lower electrode caps simultaneously.
Dressing Cycle:

The dressers cutter blade, driven by a motor or pneumatic power, rotates and grinds the end of the electrode tip, reshaping it.
Cutter and Holder:

The dresser uses a cutter blade, often made of durable materials like tungsten carbide, retained in a holder that helps guide the dressing process at the correct location relative to the tip.
Simultaneous Dressing:

Many automated systems dress both the upper and lower electrode caps at the same time, ensuring their alignment.

Key Features

Dual-Sided Dressing:Caters to both upper and lower electrode caps in a robot gun.
High-Speed Rotation:Employing high-speed, high-torque motors to effectively dress the copper electrodes.
Cutter Blades:Made from durable materials such as tungsten carbide for longevity.
Floating System:Built-in systems that provide cushioning against the impact and vibration of the robot gun, reducing stress on the unit.
Integrated Systems:Some advanced units include features like chip vacuuming to collect removed material and rotation sensors for monitoring.

High Precision Cutting for Spot Welding Robots

The Auto Tip Dresser Cutter utilizes tungsten carbide blades to deliver precise cutting for various weld tip profiles. Its advanced electric motor and automatic PLC-compatible controls guarantee fast and reliable cycles, enhancing welding consistency and equipment lifespan across multiple robot brands.

Universal Robot Compatibility

Designed for seamless integration, this tip dresser cutter mounts easily on most industrial robots, including popular models like Fanuc, ABB, Yaskawa, and Kuka. The compact, corrosion-resistant body ensures long-term durability and operational flexibility in diverse manufacturing environments.

Efficient Maintenance with Minimal Downtime

With dressing cycle times of less than three seconds per tip and easy access to replaceable blades and motor spares, this equipment maximizes productivity and reduces operational pauses. Low noise, low power consumption, and high efficiency further contribute to its appeal in automated production lines.

FAQs of Auto Tip Dresser Cutter For Spot Welding Robot:

Q: How does the Auto Tip Dresser Cutter improve spot welding robot performance?

A: By precisely dressing weld tips with high-quality tungsten carbide blades, the cutter ensures consistent spot welds, reduced tip wear, and extended electrode life, resulting in higher-quality outputs and minimized maintenance frequency.

Q: What robots are compatible with the Auto Tip Dresser Cutter?

A: This cutter is universally compatible and can be mounted on a wide range of robots, including industry leaders such as Fanuc, ABB, Yaskawa, Kuka, and more.

Q: When should I replace the cutter blades or motor?

A: Cutter blades and the motor should be replaced when dressing performance declines or regular maintenance schedules indicate wear, ensuring continued high-precision operation and avoiding production downtime.

Q: Where is optimal installation for this tip dresser cutter?

A: It is best installed directly on the robotic arm used in spot welding stations, leveraging its compact dimensions and universal mounting for streamlined integration in automated manufacturing cells.

Q: What is the process for maintaining multiple weld tip profiles?

A: The tip dresser efficiently addresses various weld tip profiles with automatic adjustment during its fast sub-three second cycle, supporting quick transitions and reliable maintenance across different tip shapes.

Q: How do I benefit from using an automatic tip dresser cutter?

A: Using this automated solution provides consistent tip quality, faster maintenance cycles, reduced downtime, and lower noise operation, ultimately increasing overall productivity and prolonging equipment service life.

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